Project '9' (EK Na Na Niiiiiine)


Ashy C

Active Member
Joined
Jan 26, 2010
Messages
1,070
Hello,

Been on here a while and dont really have a project thread as such,
Suppose i really should document my car and post up some of the changes etc.

Basic brief about the car;

Purchased as a completely standard Honda Civic Type R (EK9) I was lucky enough to get a really good facelift example, which had been owned by only one person in this country, he had documented all the history and even had the Japanese service history, which is something of a rarity as they tend to get lost when imported. In the three and a bit years of his ownership he had only covered 14,000miles but had completed quite a few trackdays in it, which at the time worried me.

As well as the sale of the car he also had a few other goodies for sale, that used to be on the car before he returned it to standard. So for an aditional £350 (Back to the original asking price) he threw in :
A replica J's racing Induction Kit
A genuine Recaro seat bolster
Mugen 4-1 Manifold
Standard 3rd 4th and 5th Gears

Quite a steal for another £350 or the asking price of the car.


The car really benefitted from the Mfactory short ratio 3rd 4th and 5th gears, this makes a big difference when comparing to standard as when the car moves out of 2nd gear into 3rd the engine revs drop below the Vtec point, were as with the shorter gears it drops the revs right back into Vtec.



For the time being the car stayed standard (Just over 4 weeks) untill i decided i wanted a little bit more from the engine, on went the Mugen 4-1 manifold and after doing a little research i got hold of spoon ECU, this was purchased for £460 from a seller that had only had it 2months and had purchased it from new. The effects were dramitic, Vtec now engaged at 5,500rpm and not 6,200rpm, the low torque was increased and the car felt snappier, Money well spent, so much so, it inspired Coogy to get one for the ITR, he'll vouch for the quality of the ECU.



Next on the list was a service, which included, some nice Valvoline Race Oil VR1 5w50 Fully Synthetic, a new filter and all new discs and pads for the four corners. For the pads i went for a middle of the road of the shelf EBC Yellowstuff pad, as one or two members had rated them highly. The discs came from ebay and were just grooved, for £130 delivered i didn't expect them to be the best but, i was very surprised.



After a few hundred miles of fun on the road the opportunity came up to attend a Honda only track day @ Curborough sprint circuit, this was booked and that was enough of a shove for me to get hold of a decat pipe, which later failed on track on the long straight @ 90mph and 7,700rpm (Sounded like 2nd Vtec kicking in yo!!!) The day was a success and i claimed the title of Fastest Civic :) with a time of 38.2 seconds.



Now with 2 more trackdays booked i decided to purchase an oil cooler, i knew the previos owner ran a cooler so contacted him about what he had, to my surprise he still had it. The kit consisted of a Mocal oil cooler, aeroquip hoses and thermostatic sandwich plate. He was willing to let it go for £150, the deal was done and another part was destined to go back onto the car! It might have been a bit more than buying the parts on their own, but it came in kit form and was a perfect fit and he had made some brackets up to mount the cooler.



This then lead to this weekends task of removing the Aircon andfitting the cooler, see below ;



The day started wet, the plan was to work on the drive outside with plenty of room, but this needed to be revised. So the car was pulled into the garage and the door dropped over to provide some shelter from the rain



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The first job was to remove the bumper to allow easier access to the aircon unit



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Out came the aircon rad to create the space were the oil cooler was to be mounted



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This made the job of removing the aircon pump and bracket/mount easier



The bracket itself as a hefty bit of kit, most people tend to refit this as it provides additional support for the engine, but when i looked at the mount it wasn't strong enough to suport the weight of the mount, this was left off.



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This was the space created after the rad and pump were out of the engine bay



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The battery was the next to be removed, although it would go back in, it was removed to allow access to the pipes where they entertained the cabin.



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At this point the weather was lovely, blue skies and sun, the door came up and i started to mount the cooler in place



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Route of the pipes to the oil filter on the back of the engine block



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At this point i decided it was time for some dinner, also arriving at my house was a Mr Mark Black 172, a much needed pair of hands for the next tricky part of getting the sandwich plate in position, it required assistance from the top as the thick pipes were constantly wanting to pull away as i tried to locate the plate into postion underneth the car. At this point my phone died and no more pictures were taken.



The cooler was finally in place, all that was required now was to refit the battery, bumper and head lights and top the oil up. JOB DONE, not quite, after a test drive there was a problem with the idle, we checked under the bonnet and found the throttle cable was trapped causing the car to idle at 2,000 rpm and made the car have an eratic idle after the choke came out, cable straightened and the problem went! Easy Fix



Next up was the brakes on Blackys Megane 225 and i would remove the final parts of the aircon from inside the cabin tomorrow.





Tomorrow became Today and earlier I removed the last aircon from cabin behind the dash



Removed the seat to give better access to the glove box



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This was the view with glove box removed,



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Out came the black aircon box which contained the heat exchange radiator



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Radiator out, about 2kg in weight



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Some of the debries from 11years of motoring, no Japanese people though :(



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The entrance and exit holes for the aircon pipe work were sealed with some black tape and polystyrine



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All refitted and awaiting glove box



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A nice little sticker made for under the bonnet for the aircon



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The sneaky cooler behind the grill



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After everything was removed i weighed it all,

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So a net reduction of 17KG !!!! :D Coupled with the spare wheel 10.2KG its a nice 27KG weight removal!!


JOB DONE for now! Ashy C Logging Off!
 
A few other modifications have been done since,

Mugen Replica CAI
Brake Stopper
Wilwood 4pot midilite calipers with DS2500 pads and EBC yellowstuff rear pads
RBF600 fluid
Rear Lower Brace bar
Aluminium dual core rad
Purple Samco Hoses
And a few other dress items under the bonnet

Its had 5 oil changes in 15,000 miles and just recently changed the coolant and gearbox oil.

Its RR @ 191bhp with and without the Spoon ECU, next up is a new 4-2-1 manifold and i'll also get round to having my new HONDATA S300 ECU mapped.

I have done 5 trackdays in the last year and all i can say is how amazing the little 1.6 civic is on track!

Few pics of the recently changed washer/bolts and recarao cleaning day

Before
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After
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Before and After
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Before
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After
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Before
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After
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Before
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After
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Other random pics
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Got a new rocker cover to go on to tidy the engine bay up a bit more too
 
Few pics of the coolant change, new rad and hoses plus Tegiwa thermal gasket

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Very good write up mate lovely car and good work :nice:
 
Thanks guys, gonna tray and keep this up to date now, a few small bits missed off, so from now on i'll document it better
 
also mate what worried you about the car doing track days? Should it put someone off knowing that it's done track days?
 
I hope not mines done 5 since i owned it.

Its prolonged high revs in a racing environment, i came from owning a Punto GT turbo at 209bhp that broke.......... a lot, so made me weiry of buying something that may have had a hard life.

But the service history showed how well it had been looked after by its previous owner
 
good work mate, deleted my original post due to be stuck in between your updates ;)
 
good job mate! really like the wee dress up and weight reduction :)
 
Nice work mate, looking forward to seeing you around some day :))
 
Savage work man! Great job with the oil cooler kit and nice weight reduction :D
 
You have been busy! Good work too! :nice:

How you finding the thermal gasket? Mine seems to of made a pretty good difference.

The weight of the air-con makes me want to remove mine! Lol
 
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